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Why is the ozone generator using ceramic plate gap discharge better than glass tube gap discharge?

Ceramic plates allow for a thinner discharge gap, and ceramics conduct heat faster than glass. Furthermore, the flat-plate discharge design is more precise and reliable than the cylindrical glass discharge design, resulting in a more efficient and concentrated ozone generation. For example, after grinding and polishing, the ceramic plate has a flatness of < 3 µm, allowing the discharge gap to be mechanically limited to 0.1–0.3 mm. In contrast, the glass tube has a "coaxial annular gap" with a minimum wall thickness of 1.2–1.5 mm; thinner walls can easily crack, resulting in a lower electric field strength. Furthermore, ozone generation is an exothermic reaction, with the decomposition rate increasing 2–3 times for every 10°C increase in temperature. The thermal conductivity of 95% Al₂O₃ ceramic is 24 W·m⁻¹·K⁻¹, while that of borosilicate glass is only 1.2–1.4 W·m⁻¹·K⁻¹. Therefore, the heat generated during the ceramic plate discharge can be quickly cooled by water cooling, resulting in more stable ozone generation.

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